New Production: Our final surface grinding is unique.
Having produced more than 10,000 anilox rolls, our anilox rolls meet the quality test requirements for ceramic coating rolls used to produce the orientation film for liquid-crystal displays. We finish the rolls to meet your requirements while measuring the cell volume, depth, and shape. By polishing the roll surface to a mirror finish, we can minimize blade wear and rubber roll damage. We also offer consistent supply of high-quality ceramic rolls and rapid after service.
(Upon request, we can produce high line rolls of up to 2,000 lines)

We have also installed three UK based Alphasonics cleaning machines, with which we have cleaned more than 20,000 rolls. Using these machines we can restore ceramic and chrome rolls to new by removing various types of clogged ink. In more than 20 years of operations, we have never damaged a roll. We measure the cell shape, depth, and volume before and after cleaning to manage the customer’s rolls.

Capatch is a Netherlands based Steinhart low-cost disposable, sticker type cell volume measuring system that rapidly, easily, and consistently measures cell volume. The system allows cell volumes to be measured while the roll is mounted on the printing machine.

Principle:
A capsule with a fixed volume of fluid is broken using the plastic blade for pressing the fluid into the roll cell. The fluid is pushed forward by the blade until it completely disappears into the cells and no longer moves over a dozen repetitions. Because the fluid is a fixed volume, the cell volume and fluid track length are inversely proportional. (The larger the cell volume, the shorter the track length of the fluid). The maximum fluid can be measured by reading with a measure range. After measuring, thinner, ethyl acetate, and isopropyl alcohol (IPA), etc., are used to wipe down and clean the roll. Measuring takes about 2 minutes.

Low Volume (green): 2 to 7 cc/m²
Mid Volume (blue): 5 to 25 cc/m²
High Volume (red): 15 to 70 cc/m²
*can be measured as cc/m²=cm³/m².