<Features>
・Production ratio improvement in short run
・Printing quality improvement
・Printing loss reduction
・High speed stability improvement

<Specifications of a test machine>
Color : 4 colors
Printing speed: Max 400m/min
Substrate width: 300-960mm
Guide roll length: 1000mm
Printing repeatable length (Plate cylinder periphery): 370-900mm
Unwinding/Rewinding: Single axis fixed double side holding type
Unwinding/Rewinding diameter: Maxφ800mm (3 inch, 6 inch core)
Plate cylinder: Anilox roll・air sleeve type, Sectional drive, anilox
Roll contacting pressure adjustment・Positioning control by stepping motor
Doctor device: Doctor chamber type (Cleaning circulation type)
Drying: Max 120℃, 40m³/min x 3 sets

Characteristics:
To appeal to the widest customer base possible, Crossover is designed for simple operation with high performance. We simplified the structure of Crossover by eliminating the controller and lighting power unit, making it compact, space saving, and reasonably priced. To reduce the burden on the operator, the display structure is easy to understand and intuitive. Inspection can be started with as few as three key strokes of the PC.

Specifications:
Inspection Targets: film, paper, aluminum laminate, etc.
Maximum Inspection Width: 1,200 mm
XLC402: W0.15 mm×L0.3 mm resolution at an inspection speed 240 m/min.
XLC402-F: W0.15 mm×L0.375 mm resolution at an inspection speed 300 m/min.

Applications:
Spunbond, Laminator/Coater, Slitter, Winder/Cutter

<Features>

Ever since sales began in 1995, DAC ENGINEERING’s Trinity Well printing inspection systems have been based on a unique inspection technology that uses a 1-pixel unit full-color density inspection method. Given their high general-purpose applicability, these inspection systems have been adopted in an extensive range of fields, including gravure printing, high-speed rotary printing, sheet-fed offset printing, packaging printing, business form printing, and special securities printing. The latest Trinity Well model goes beyond conventional high-performance inspection to offer standard options including simultaneous color density monitoring, an image filing capability, and queuing by product type. As a system that prevents printing defects, we have designed Trinity Well to both ensure product quality and provide a powerful traceability function that tracks the defect detection data from the entire surface of every product unit.

 <Applications>

When the high-precision 3CCD color camera line sensor unit and special lighting unit are installed on the production line, the Trinity Well printing inspection system allows for online inspection of the entire surface of every unit of a variety of printed product types. The system can also be used offline.

 <Specifications>

Applicable Materials: film, paper, printing, aluminum laminate, etc.

Minimum Resolution: X=0.17 mm (width resolution) Y=0.30 mm (travel direction resolution)/Maximum Inspection Width: 1,300 mm (when 3 line color cameras (4,000 K) and 2 inspection units are used at 300 mpm)

Detectable Defects: micro-defects larger than 0.34 (X) × 0.60 (Y) mm, ink splatter, pinholes, contaminants (bugs, etc.), unprinted dots, line defects

Based on the extensive experience Techno Smart has with clean coaters, we developed this miniature coating/drying system for research and development purposes. Various high-performance coater heads can be chosen from the large variety of coater head variations, which can be exchanged using the cassette change mechanism depending on the application. Further, various dryer methods can be chosen from the dryer variations. A unique nozzle exchange system allows for the dryer method to be easily chosen to meet the application.

Applications:
Laboratory and development applications

Specifications:
Roll Width: 300 mm
Speed: 0.5 to 3 m/min
Dryer: 1.5 mL/1 ch

Using a multi-stage slit structure, the coater can realize simultaneous wet-on wet coat single or multiple layers. A vacuum structure comes standard, so coating at a sufficient gap clearance is possible. Our high-precision die processing technology and high-precision mounting technology, allows for a high-precision die coater using a cassette change method. Further, we can also produce special dies with internal structures that reflect the flow characteristics of the coating fluid.

Applications:
Special functional films and materials

Specifications:
Coating Speed: up to 200 m/min
Viscosity Range: 1 to 20,000 mPa• s
Thickness Range: 1 to 100 μm wet
Roll Width: Contact us for details

There are various needs for thin-film and high-precision coating in various fields, such as optical applications and others. The high-precision coater Techno Smart developed to meet these needs uses a coating unit developed and investigated the high-precision of roller and bearing. Further, We have a permanent high-precision test coater in our Shiga Plant cleanroom, which can be used to confirm the performance of Techno Smart’s various high-precision die heads.

Applications:
Optical and functional films, battery manufacture related, medical products, electronics materials, photovoltaic cells, OEL related

Specifications:
Roll Width: 750 mm
Coating Speed: 60 m/min (max.)
Coating Type: cassette change type
Coating Methods: die coating (slit die, VCD, 2-layer die, intermittent dies, etc.)

The digital coater is a newly developed coater head by Techno Smart that applies inkjet technology to coating. By applying inkjet to coating technology, advantages lie in contactless coating, digital control coating, closed coating, and compact coating, for example. These will naturally allow for coating in future printable electronics fields, but also for coating in the biotechnology and medical fields. Our Shiga plant has a permanent roll-to-roll test coater, which can be used for development, fluid evaluation, and coating tests.

Applications:
Fluid development, new product development, medical related, printable electronics, photovoltaic cells, OEL related

Specifications:
Coating Speed: 1 to 60 m/min
Coating Viscosity: 6 to 12 mPa• s
Coating Thickness 3 to 10 μm (wet)

This clean pilot coater/dryer developed based on years of results and experience with advanced coating systems meets the needs of the user. The machine is manufactured in line with the C5 concept essential to high-quality coating/drying being proposed by Techno Smart.

The C5 concept is:
C1: cassette change coater head
C2: closed coating fluid supply
C3: class 100 cleanroom standard
C4: compact for reduced space, energy, and running costs
C5: computerized for increased yield via a user friendly interface

Given these features, the clean pilot coater handles a wide range of applications, from development, to prototyping and production for many of our users. Our Shiga plant has the following permanent test machines, which can be used for development, prototyping, and specification confirmation.

Specifications:
Roll Width: 750 mm
Machine Speed: 60 m/min (max.)
Coater: various coaters (cassette change type)
Drying: 200ºC (max.)

This steel belt casting system with unique functions was developed to meet the thickness uniformity and smoothness requirements demanded of high-precision/advanced films. Using a clean tenter device with a uniform temperature (max. 450ºC) and air speed profile as a post-film forming thermal treatment, the system is suited to the manufacture of high-value films and sheets.

Applications:
Film Forming: engineering plastic films (PI, PC, TAC, etc.)

Specifications:
Machine Speed: 0.5 to 100 m/min
Steel Belt: ultra-mirror finish endless steel belt
Belt Width: 2,600 mm (max.)
Tenter: hot air/IR types
Thermal Treatment Temperature: 450ºC (max.)

Product Name: Utility Power Super Steamer (UPSS)
Characteristics:
-Induction heated super steam generation system based on an original transformer structure
-Generates superheated steam of a maximum 1200ºC at a high heat exchange efficiency of greater than 95%
-Using induction heating with a commercial frequency power source, the system is low cost and is not subject to boiler regulations and the Radio Act

Applications:
Heating, post-coating drying, surface treatment, machine component drying, degreasing, annealing

Specifications:
Steam Generation Volume: 2.5 to 200 kg/hr (31 models)

Steam Pressure: 0.15 MPa

Power Input: 3 phase 50/60 Hz 200/220 V
Heating Capacity: 3 to 310 KW
Startup Time: approx. 20 min. at700℃
Efficiency: greater than 95%  (not applicable to some models)